Smoked Sausage Cheddar Pasta

Featured in: Comfort Food

This comforting casserole melds smoky sausage with tender pasta, enveloped in a creamy cheddar cheese sauce. Onions, bell peppers, and a blend of spices deepen the flavors, all baked until the top is golden and bubbling. Garnished with fresh parsley, it offers a hearty dish ideal for a cozy meal. Simple prep and cooking steps promise a satisfying main dish that balances smoky, savory, and creamy elements in every bite.

Updated on Sat, 15 Nov 2025 11:34:00 GMT
Golden, bubbly Smoked Sausage & Cheddar Pasta Bake, served with a fresh parsley garnish. Pin
Golden, bubbly Smoked Sausage & Cheddar Pasta Bake, served with a fresh parsley garnish. | garlicgroove.com

A hearty, comforting casserole featuring smoky sausage, tender pasta, and a creamy cheddar cheese sauce, baked until golden and bubbling.

I first made this pasta bake when the weather started to turn chilly and everyone craved something cozy. The blend of soft pasta, melty cheddar, and bites of smoked sausage has quickly become a family favorite, bringing everyone running to the table.

Ingredients

  • Pasta: 300 g (10 oz) penne or fusilli pasta
  • Smoked sausage: 250 g (9 oz) smoked sausage (e.g. kielbasa) sliced into ½-inch rounds
  • Yellow onion: 1 small finely chopped
  • Red bell pepper: 1 diced
  • Garlic: 2 cloves minced
  • Unsalted butter: 2 tbsp
  • All-purpose flour: 2 tbsp
  • Whole milk: 400 ml (1 2/3 cups)
  • Sharp cheddar cheese: 200 g (7 oz) grated
  • Parmesan cheese: 50 g (1.8 oz) grated
  • Dijon mustard: 1 tsp
  • Smoked paprika: 1/2 tsp
  • Salt and freshly ground black pepper: to taste
  • Cheddar cheese (for topping): 50 g (1.8 oz) grated
  • Fresh parsley: 2 tbsp chopped (optional)

Instructions

Prepare oven and baking dish:
Preheat the oven to 200°C (400°F). Grease a 2-liter (2-quart) baking dish.
Cook pasta:
Cook the pasta in a large pot of salted boiling water until just al dente. Drain and set aside.
Brown sausage:
While the pasta cooks add the smoked sausage to a large skillet over medium heat. Cook for 3–4 minutes until lightly browned. Remove and set aside.
Sauté vegetables:
In the same skillet add onion and bell pepper. Sauté for 3–4 minutes until softened. Add garlic and cook for 1 minute more.
Make cheese sauce:
Melt butter in a saucepan over medium heat. Stir in flour and cook for 1 minute. Gradually whisk in the milk until smooth and slightly thickened 3–4 minutes.
Add cheese and seasonings:
Lower the heat add cheddar and Parmesan cheese stirring until melted. Mix in Dijon mustard smoked paprika salt and pepper. Remove from heat.
Combine components:
In a large bowl combine cooked pasta sausage sautéed vegetables and cheese sauce. Mix well.
Assemble and top:
Transfer the mixture to the prepared baking dish. Top with the remaining cheddar cheese.
Bake:
Bake for 20–25 minutes or until the top is golden and bubbling.
Finish and serve:
Let rest for 5 minutes. Garnish with parsley before serving if desired.
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| garlicgroove.com

This recipe often brings the family together on busy weeknights when we need something filling and satisfying but also easy to put together. There are rarely leftovers–everyone goes back for seconds!

Serving Suggestions

Pair this cheesy pasta bake with a simple green salad for a touch of freshness or add a slice of crusty bread for mopping up any cheesy sauce.

Ingredient Variations

Stir in a handful of baby spinach or frozen peas for extra vegetables or swap in smoked turkey sausage for a lighter take on this classic bake.

Nutritional Information

Each serving provides approximately 670 calories 34 g fat 56 g carbohydrates and 34 g protein.

A close-up of a creamy Smoked Sausage & Cheddar Pasta Bake, showcasing the melted cheese and sausage. Pin
A close-up of a creamy Smoked Sausage & Cheddar Pasta Bake, showcasing the melted cheese and sausage. | garlicgroove.com

This smoked sausage and cheddar pasta bake is sure to be a hit at the table. Enjoy its creamy goodness straight from the oven!

Recipe Questions

Can I use different sausage types?

Yes, smoked turkey sausage or other smoked sausages can be used for varying flavors or dietary preferences.

What pasta works best for this dish?

Penne or fusilli hold the sauce well, providing a great texture and flavor balance in the bake.

How can I make the cheese sauce thicker?

Ensure the roux cooks for a minute before adding milk, and gently simmer the sauce until it reaches your desired consistency.

Is it possible to add more vegetables?

Absolutely! Spinach, peas, or other vegetables can be added to increase nutrition and flavor complexity.

How do I know when the bake is done?

Bake until the top is bubbly and golden brown, usually 20–25 minutes, then allow a short rest before serving.

Smoked Sausage Cheddar Pasta

A savory bake combining smoky sausage, pasta, and creamy cheddar cheese sauce baked to golden perfection.

Prep duration
15 min
Cook duration
35 min
Complete duration
50 min


Complexity Easy

Heritage American

Output 4 Portions

Dietary requirements None specified

Components

Pasta

01 10 oz penne or fusilli pasta

Meats

01 9 oz smoked sausage (e.g., kielbasa), sliced into ½-inch rounds

Vegetables

01 1 small yellow onion, finely chopped
02 1 red bell pepper, diced
03 2 cloves garlic, minced

Cheese Sauce

01 2 tbsp unsalted butter
02 2 tbsp all-purpose flour
03 1 2/3 cups whole milk
04 7 oz sharp cheddar cheese, grated
05 1.8 oz Parmesan cheese, grated
06 1 tsp Dijon mustard
07 ½ tsp smoked paprika
08 Salt and freshly ground black pepper, to taste

Topping

01 1.8 oz cheddar cheese, grated
02 2 tbsp fresh parsley, chopped (optional)

Directions

Step 01

Preheat oven and prepare dish: Preheat oven to 400°F (200°C). Grease a 2-quart baking dish.

Step 02

Cook pasta: Boil pasta in salted water until just al dente. Drain and set aside.

Step 03

Brown sausage: Heat a skillet over medium heat and cook sausage slices 3–4 minutes until lightly browned. Remove and reserve.

Step 04

Sauté vegetables: In the same skillet, cook onion and bell pepper 3–4 minutes until softened. Add garlic and sauté 1 additional minute.

Step 05

Prepare cheese sauce: Melt butter in a saucepan over medium heat. Stir in flour and cook 1 minute. Gradually whisk in milk and cook 3–4 minutes until slightly thickened.

Step 06

Incorporate cheeses and seasoning: Reduce heat; add cheddar and Parmesan cheeses, stirring until melted. Stir in Dijon mustard, smoked paprika, salt, and pepper. Remove from heat.

Step 07

Combine ingredients: Mix pasta, browned sausage, sautéed vegetables, and cheese sauce in a large bowl until evenly combined.

Step 08

Assemble and top: Transfer mixture to prepared baking dish. Sprinkle with remaining grated cheddar cheese.

Step 09

Bake until golden: Bake for 20–25 minutes until top is golden and bubbling.

Step 10

Rest and garnish: Allow to rest 5 minutes. Garnish with chopped parsley if desired before serving.

Necessary tools

  • Large pot
  • Skillet
  • Saucepan
  • Whisk
  • 2-quart baking dish
  • Mixing bowl

Allergy details

Review each ingredient for potential allergens and speak with a healthcare provider if you're uncertain about anything.
  • Contains milk (milk, butter, cheese), wheat (pasta, flour), and mustard. Sausage may contain soy; verify product labels.

Nutrition breakdown (per portion)

These values are provided as estimates only and shouldn't replace professional medical guidance.
  • Energy: 670
  • Fat: 34 g
  • Carbohydrates: 56 g
  • Protein: 34 g